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Technical specifications for TC-505-01-6M0

  • Manufacturer:
    ICS Triplex
  • Product Category:
    PLC Systems
  • Spare Part Number:
    TC-505-01-6M0
  • Estimated shipping dimensions:
    35x35x10cm
  • Weight:
    1.14 kg
  • Tariff Code:
    8537101190
  • Counliy of origin:
    USA
  • System Compatibility:
    Trusted TMR System
  • Revision Code:
    -01 (Standard electrical/pinout configuration)
  • Connector A (Chassis):
    96-way High-Density DIN Connector (Standard Trusted Interface)
  • Operating Temp:
    -5°C to +60°C
  • Storage Temp:
    -25°C to +70°C
  • Safety Integrity Level:
    Certified for use in SIL 3 Safety Instrumented Systems
  • Hazardous Area:
    Approved for ATEX / IECEx Zone 2 installations

Information

Overview Manuals Common Applications Product Precautions
The TC-505-01-6M0  is a key connection component in the ICS Triplex Trusted (TMR) system, specifically designed to connect I/O modules to field terminal units (FTAs). It is a high-performance, high-density field interface cable.   
    • Long-distance cabling flexibility
    • High anti-interference ability
    • Supports SmartSlot redundancy
The TC-505 system serves as the core communication link within the ICS Triplex Trusted Triple Modular Redundant (TMR) architecture, specifically engineered for SIL 3 safety applications. Utilizing high-density 96-pin locking connectors and LSZH (Low Smoke Zero Halogen) shielded materials, it establishes a highly reliable and EMI-resistant physical pathway between I/O modules and Field Termination Assemblies (FTA). The system not only supports the transmission of up to 40 channels but also provides exceptional inter-bay wiring flexibility through extended lengths of up to 6 meters. By integrating with SmartSlot logic to enable online hot-swapping of modules, the TC-505 acts as the critical "nerve fiber" ensuring production continuity and functional safety in key industries such as petrochemicals and energy.

Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. 
 ICS Triplex TC-505-01-6M0 High-Density I/O Cable Manuals, Datasheets, Drivers, Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description.
Oil & Gas Refining
Used in Emergency Shutdown Systems (ESD) to connect the main controller with field terminals 6 meters away, ensuring safe shutdown of critical process equipment during fire or leaks.

Nuclear Power Plants
Used in Reactor Protection Systems (RPS) to transmit control rod status and cooling loop flow signals; its LSZH material meets nuclear fire safety standards.

Chemical Fertilizer Plants
Used for high-pressure interlocks in ammonia plants. It transmits 4-20mA analog signals in high-EMI environments, ensuring compressors operate within safe parameter limits.

Urban Rail Transit
Used in traction substation safety control systems to route monitoring signals from switchgear to a safety PLC 6 meters away, achieving physical and logical isolation.

Desalination Plants
Used for overpressure protection of high-pressure pump units, providing reliable connections for distributed pressure transmitters in humid and corrosive salt spray environments.
 When using the TC-505-01-6M0, provide adequate strain relief to support its 6m weight, adhere to minimum bend radius to protect internal cores, and secure locking screws against vibration. Maintain physical separation from power cables to minimize EMI over the long span, and always verify SmartSlot status before hot-swapping to ensure SIL 3 signal continuity and physical integrity.

FAQ View All FAQ

  • Which modules are compatible with the TC-505-01-6M0?
    It is typically compatible with Trusted series 40-channel digital or analog I/O modules.
  • How to correctly install the TC-505-01-6M0?
    Connect one end to the I/O connector on the chassis backplane and the other to the FTA board, ensuring the locking screws at both ends are tightened to prevent loosening.
  • Does the TC-505-01-6M0 support the SmartSlot feature?
    Yes, it fully supports the SmartSlot logic, allowing for the hot-swapping of I/O modules without interrupting field signals.
  • Why choose the LSZH version of the TC-505-01-6M0?
    LSZH (Low Smoke Zero Halogen) material produces minimal and non-toxic smoke during a fire, complying with safety standards in the petrochemical and power industries.
  • How to determine if the TC-505-01-6M0 needs replacement?
    If there is signal drift, frequent channel diagnostic errors, or visible discoloration/physical damage at the connectors, replacement should be considered.