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ABB ZINT-592 3AUA0000103603
ABB ZINT-592 3AUA0000103603
ABB ZINT-592 3AUA0000103603
ABB ZINT-592 3AUA0000103603
ABB ZINT-592 3AUA0000103603
ABB ZINT-592 3AUA0000103603
Product image is representative; revision or series may vary. Contact us to request a specific version.

ZINT-592 3AUA0000103603

MC INTERFACE BOARD
In Stock
Ships by Tuesday, July 14
Fast Shipping Available

Product Describe:

Main Circuit Interface Board
37-pin D-sub connector
for ZCU/CCU control unit link
Drives high-voltage IGBT modules with
precise current/voltage feedback

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Technical specifications for ZINT-592 3AUA0000103603

Technical specifications for ZINT-592 3AUA0000103603

  • Manufacturer:
    ABB
  • Product Category:
    DCS System
  • Spare Part Number:
    3AUA0000103603
  • Estimated shipping dimensions:
    20x13x3cm
  • Weight:
    0.14 kg
  • Tariff Code:
    8537101190
  • Counliy of origin:
    Sweden
  • Rated Voltage:
    600V AC
  • Current Rating:
    Up to 50A
  • Power Supply:
    24V DC
  • Max Current Consumption:
    500 mA
  • Operating Temperature Range:
    -20°C to +60°C
  • Humidity Range:
    5% to 95% (non-condensing)
  • Input Voltage:
    24 V DC
  • Efficiency:
    ≥ 90% at nominal load

Information

Information

Overview Manuals Common Applications Important Technical Note
The ZINT-592 3AUA0000103603 operates as the main circuit interface board within high-power ACS880 series industrial drives, serving as the physical and signaling bridge between the sensitive control unit and the high-voltage, high-current IGBT power modules. During field maintenance, when the drive recurrently triggers unresettable fault codes, or continues to display short-circuit/desaturation protection alarms after ruling out external sensor defects, it typically indicates electrical degradation of the onboard isolated gate drive circuits or the precision voltage/current feedback conditioning traces on the ZINT-592.
    • Gate Driver Interfaces: Multi-pin connectors for high-frequency gate control and fault feedback signals to IGBT gate drivers
    • Substrate Material: Fabricated on a rigid, multilayer printed circuit board composed of FR-4 flame-retardant glass epoxy base materials
    • Cable and Optic Links: Ribbon headers or optical channels connect the drive controller, isolating low-voltage logic from main circuit high-voltage transients
The ZINT-592 represents the core low-level hardware topology of the ACS880 series all-compatible industrial drives. As a multilayer printed circuit board integrating low-voltage isolated control with high-voltage high-energy actuation, it functions as both the "nervous system and muscle" inside the drive chassis. The most prominent physical feature on the board is a high-density 37-pin D-sub connector, purpose-configured to interface with the upper ZCU/CCU control units.

All core physical analog metrics from the high-voltage power side (such as UDC bus voltage, U/V/W three-phase output current profiles, and inverter power module surface temperatures) are conditioned via high-linearity potential dividers and isolation operational amplifiers on the ZINT-592. These signals are then streamed through this 37-pin link as high-bandwidth, distortion-free hybrid digital/analog diagnostics to feed the core Direct Torque Control loops with critical low-level metrics.

Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. 
 ABB ZINT-592 3AUA0000103603 MC INTERFACE BOARD Manuals, Datasheets, Drivers, Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description.
Oil & Gas Upstream
Distributing PWM switching commands to IGBT modules driving submersible pump motors to regulate crude oil flow rates.

Mining & Ore Processing
Routing gate control signals to drive high-power motors on long-distance overland conveyors carrying raw copper ore.

Iron & Steel Metallurgy
Interface signal routing for variable speed drives running blast furnace exhaust fan motors during the steel smelting process.

Chemical Processing
Speed regulation for high-capacity reactor agitator motors. Driving main circuit inverter stages to maintain a fixed rotation speed for mixer motors in petrochemical blending tanks.

Thermal Power Generation
Interface processing between the control unit and IGBT modules to adjust feedwater pump motor speeds based on steam loop demand.

Pulp & Paper Manufacturing
Routing gate signals to coordinate the speed of individual segment motors along a multi-stage paper mill press roll array.
 The stock ZINT-592 is a NON-RATED board. It cannot be used as a spare part directly. After replacement, the specific PU-type (Power Unit Type) and RatingID must be programmed into the board by an ABB service engineer with IHMM access.

Alternative Names

Alternative Names

ZINT-592 3AUA0000103603 ZINT-592/3AUA0000103603 3AUA0000103603 ZINT-592 ZINT-592 3AUAOOOO103603 ZINT-592 3AUA00001O36O3 ZINT-592 3AUAOOOO1O36O3 ZINT-592 3AUA0000I03603 ZINT-592 3AUAOOOOIO36O3

Technical notes

Technical notes

The ABB ZINT-592 3AUA0000103603 is an FR-4, conformal-coated MC interface board for ACS880 drives, linking the controller to IGBT modules. It routes PWM commands, processes current/temperature telemetry, and supplies auxiliary power. Connection via multi-pin plugs, ribbon headers, and optical channels isolates low-voltage logic from main circuit high-voltage transients.

FAQS

  • What is the ZINT-592 3AUA0000103603?
    It is the main circuit (MC) interface board for ABB ACS880 series variable speed drives, positioned between the primary control unit and the IGBT inverter modules.
  • How to use products like the ZINT-592 3AUA0000103603?
    Secure it onto the inverter chassis via mounting holes, connect the control ribbon cables, fiber optics, and IGBT gate driver plugs, and put it into operation upon powering up the complete drive system.
  • What is the function of the ZINT-592 3AUA0000103603 inside the drive?
    It distributes pulse-width modulation (PWM) switching commands from the control board to the phase IGBT drivers and routes current and temperature sensor feedback back to the controller.
  • What physical interface types are populated on the ZINT-592 3AUA0000103603?
    It includes multi-pin plug-in connectors, ribbon cable headers, optical transceiver channels, and hardware pins for current transformer signal inputs.
  • Which industrial sectors utilize the ZINT-592 3AUA0000103603?
    It is utilized in heavy industries using large-horsepower ACS880 drives, such as oil and gas, steel metallurgy, mining transportation, paper production, and desalination plants.
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Disclaimer: We are not an authorized distributor or distributor of the product manufacturer of this website, The product may have older date codes or be an older series than that available direct from the factory or authorized dealers. Because our company is not an authorized distributor of this product, the Original Manufacturer`s warranty does not apply.While many DCS PLC products will have firmware already installed, Our company makes no representation as to whether a DSC PLC product will or will not have firmware and, if it does have firmware, whether the firmware is the revision level that you need for your application. Our company also makes no representations as to your ability or right to download or otherwise obtain firmware for the product from our company, its distributors, or any other source. Our company also makes no representations as to your right to install any such firmware on the product. Our company will not obtain or supply firmware on your behalf. It is your obligation to comply with the terms of any End-User License Agreement or similar document related to obtaining or installing firmware.

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