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3HAC058040-001

Manipulator harness
In Stock
Ships by Tuesday, July 14
Fast Shipping Available

Product Describe:

Manipulator harness, axis 1-6
Minimum Bend Radius: Complies with
internal joint movement limits

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Technical specifications for 3HAC058040-001

Technical specifications for 3HAC058040-001

  • Manufacturer:
    ABB
  • Product Category:
    DCS System
  • Spare Part Number:
    3HAC058040-001
  • Estimated shipping dimensions:
    34.5x13x13.5cm
  • Weight:
    15.14 kg
  • Tariff Code:
    8537101190
  • Counliy of origin:
    Sweden
  • Rated Voltage:
    30V DC
  • Operating Temperature:
    0 °C to +52 °C
  • Rated Voltage:
    Up to 600V AC/DC for power lines
  • Outer Jacket:
    High-flexibility specialized Polyurethane (PUR)
  • Structure:
    Includes servo power, encoder, brake lines, and air tubes

Information

Information

Overview Manuals Common Applications Product Precautions
The 3HAC058040-001 is a vital, high-flexibility internal manipulator joint control harness within ABB’s industrial robotics physical architecture. This core cable assembly is deployed extensively inside the internal joint cavities and moving kinetic trajectories of ABB’s premier medium-to-heavy-duty industrial robots, including specific multi-axis processing and welding models within the IRB platform.
    • Ultimate Dynamic Torsion and Fatigue-Resistant Lifespan
    • 360° Full Shielding with Independent Layered Anti-Noise Technology
    • Military-Spec Anti-Vibration Connectivity and High-Fluid Blockade Sealing
The 3HAC058040-001 incorporates high-tier materials science. Its inner conductors are finely stranded from ultra-fine, high-purity oxygen-free copper wires to shape a low-shear-stress flexible core. The outer jacket is blanketed with a specialized low-friction, tear-resistant polyurethane (PUR) formula, which physically dampens the thermal stresses from high-frequency internal friction between conductors while delivering exceptional mechanical rebound, guaranteeing a dynamic bending and torsional lifecycle spanning millions of strokes. High-power servo drives emit intense transient electromagnetic interference (EMI) during high-frequency carrier chopping.

To insulate weak encoder serial feedback loops from high-frequency crosstalk along the power cores, the 3HAC058040-001 utilizes a dual-layer partitioned shielding configuration. The signal and data feedback pairs are independently bundled with high-density tinned copper braided mesh, which is complemented by an overall outer global shield to form a high-attenuation electromagnetic barrier, safeguarding against zero data packet dropouts even within electromagnetically volatile factory floors.

Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. 
 ABB 3HAC058040-001 Manipulator harness Manuals, Datasheets, Drivers, Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description.
Automotive Manufacturing Industry
Mounted on small die-casting or metal stamping stations to control high-frequency robot handling and deburring of car door latches and engine control units.

Semiconductor & Wafer Manufacturing Industry
Deployed inside ultra-clean Equipment Front End Modules (EFEM), relying on high-precision position feedback to control micro-level non-destructive wafer handling.

Pharmaceutical & Biological Products Industry
Deployed on sterile pharmaceutical dispensing and vial packaging lines to control robot bottle gripping, barcode sorting, and cartooning box merging.

Glass & Optical Devices Industry
Installed on automotive tempered glass or optical lens coating lines, controlling robots with sponge suction cups to execute scratch-free precision process transferring.

Machinery Manufacturing & Welding Stations
Used in compact engineering component gas metal arc or laser welding cells, where internal high-density shielding blocks arc electromagnetic harmonic interference into encoder signals.

Sanitary Ware & Ceramic Products Industry
Mounted on toilet and basin automated glazing or body polishing stations, where the PUR jacket and tight sealing isolate corrosive glaze dust from internal conductors.
 During use, drive the robot into the manufacturer-specified service posture, disconnect the primary input power of the IRC5 controller, and wait for the servo motors to stop completely before replacing the harness. When routing the cable bundle through the internal guide tracks of axis 1 to 6, verify that the physical slack length complies with factory markings; do not clamp the harness under tension or mechanical twists to limit fatigue stress during torsional operations.

Clasp the mechanical lever latches of the heavy-duty connectors fully into position to meet IP65/IP67 ingress protection specifications and prevent contact failures from kinetic vibrations. When wiping the outer jacket, do not use high-concentration organic solvents such as acetone to prevent chemical degradation of the polyurethane (PUR) material. Finally, after executing the physical hardware connections, perform an SMB counter update and hardware synchronization verification via the FlexPendant prior to powering up dry runs.

Alternative Names

Alternative Names

3HAC058040 001 3HAC058040-OO1 3HAC058O4O-001 3HACO58O4O-OO1 3HACO58O4O-OOI 3HAC058040-00I

Technical notes

Technical notes

The 3HAC058040-001 is a vital, high-flexibility internal manipulator harness within ABB’s industrial robotics architecture. This core connection cable is deployed within the moving joint cavities of the robot arm (typically matching specific heavy-duty or medium-sized industrial robot manipulators). It functions as the "neural and power backbone" across the control topology, vertically routing servo motor power, high-frequency encoder diagnostics, and safety brake signals without loss, directly dictating the manipulator's trajectory tracking precision and system electrical continuity.

FAQS

  • What is the 3HAC058040-001?
    It is the internal manipulator cable harness for axis 1 to 6 of ABB industrial robots, supplied as a spare part.
  • ow to use products like the 3HAC058040-001?
    Route it through the designated guide tracks and rotating axes inside the robot arm, linking one end to the base IRC5 controller interface and distributing the other end to individual joint servo motors and encoders.
  • Which ABB robot controller system does the 3HAC058040-001 align with?
    It primarily aligns with and connects to the ABB IRC5 industrial robot controller system.
  • Which industrial sectors install the 3HAC058040-001 on production lines?
    It is installed in automotive manufacturing, heavy machining, logistics handling, metal welding, and automated assembly sectors utilizing industrial robots for spot welding or material handling.
  • What categories of electrical channels are integrated within the 3HAC058040-001?
    It integrates three-phase servo motor power supply lines, motor brake control lines, and encoder signal lines for serial data transfer inside its structure.
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Disclaimer: We are not an authorized distributor or distributor of the product manufacturer of this website, The product may have older date codes or be an older series than that available direct from the factory or authorized dealers. Because our company is not an authorized distributor of this product, the Original Manufacturer`s warranty does not apply.While many DCS PLC products will have firmware already installed, Our company makes no representation as to whether a DSC PLC product will or will not have firmware and, if it does have firmware, whether the firmware is the revision level that you need for your application. Our company also makes no representations as to your ability or right to download or otherwise obtain firmware for the product from our company, its distributors, or any other source. Our company also makes no representations as to your right to install any such firmware on the product. Our company will not obtain or supply firmware on your behalf. It is your obligation to comply with the terms of any End-User License Agreement or similar document related to obtaining or installing firmware.

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